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Maturavongsadit P, Benhabbour SR et al. Creative Commons license - authors of https://doi.org/10.1016/j.ijpharm.2021.120844
Verified by the innovator, on Apr 2022

Technology name

Tunable Biodegradable Ultra-Long-Acting Polymeric Solid Implant (PSI)

Main developer(s)

Sponsor(s)

export_notes
Verified by the innovator, on Apr 2022

Type of technology

Polymeric implant

Administration route

Subcutaneous

Development state and regulatory approval

Active Pharmaceutical Ingredient (API)

Dolutegravir (DTG)

Development Stage

Pre-clinical

Regulatory Approval

None

Description

Ultra-long-acting (ULA) biodegradable polymeric solid implant (PSI) that can accommodate one or more APIs (e.g. ARVs) at translatable human doses in a single implant, in a form of single or multi-layer multi-drug PSI. Administered subcutaneously, PSIs are well tolerated in vivo and effectively delivered drug(s) over 180 days, achieving plasma concentrations above therapeutic targets. While biodegradable, these PSIs can safely be removed to terminate the treatment if required. The versatility of this technology makes it attractive as an ULA drug delivery platform for HIV and other applications.

Main developer

University of North Carolina at Chapel Hill
United States

Our research at the Benhabbour Lab focuses on engineering novel tunable delivery platforms and polymer-based devices that can treat or prevent a disease. Our work combines the elegance of polymer chemistry with the versatility of engineering and formulation development to design and fabricate efficient and translatable delivery systems for a wide range of applications.

Technology highlight

Biodegradable polymeric solid implants (PSIs) are fabricated using phase inversion of drug-loaded polymer-based solution in combination with a compression technique that allows fabrication of PSIs with high drug loading (up to 85 wt%) and compact sizes. The fabrication of these PSIs is accomplished using a simple and scalable stepwise process of (1) phase inversion of a drug-loaded polymer-based solution to form an initial in-situ forming solid implant in an aqueous medium, (2) micronization of dried drug-loaded solid implants, and (3) compression of micronized drug-loaded solid powder. The resulting PSIs are solvent-free and consist of only the biodegradable polymer and drug(s). The manufacturing process does not require high heat or high pressure and can be easily scalable.

Illustration(s)

Technology main components

Poly(DL-lactide-co-glycolide (PLGA) or other biodegradable polymers (e.g. PLA, PCL)

Information on the raw materials sourcing, availability and anticipated price

Raw materials are readily available on the market

Delivery device(s)

No delivery device

APIs compatibility profile

API desired features
Water-soluble molecules

Water-insoluble molecules

Small molecules

Dolutegravir, Rilpivirine, Cabotegravir

Nucleic acids

Confidential

Proteins

Confidential

Additional solubility data

Not provided

Additional stability data

Not provided

API loading: Maximum drug quantity to be loaded

75-90 wt%

API co-administration

2 different APIs : at least 2

LogP

Not provided

Scale-up and manufacturing prospects

Scale-up prospects

Scalability anticipated. Additional information needed.

Tentative equipment list for manufacturing

Additional information needed

Manufacturing

New fabrication process using phase inversion and compression. Does not use high heat, high pressure or large volumes of organic solvents. Additional information needed.

Specific analytical instrument required for characterization of formulation

Additional information needed

Excipients

Proprietary excipients used

No proprietary excipient used

Novel excipients or existing excipients at a concentration above Inactive Ingredient Database (IID) for the specified route of administration

No novel excipient or existing excipient used

Residual solvents used

Dimethyl Sulfoxide (DMSO)

Additional features

Other features of the technology
  • Biodegradable
  • Drug-eluting
  • Monolithic
  • Removable
  • Single-use
  • Room temperature storage
  • At least 1 year shelf life
Release properties

Slow diffusion of the drugs through degradation of the PLGA matrix by hydrolysis of ester linkages in the presence of water, with minimal initial burst.

Injectability

Additional data needed

Safety

Well tolerated in vivo (BALB/c mice) over six months. No signs of toxicity, behavioural changes, water consumption, weight loss. Histological staining analysis shows minor inflammation, substantially decreasing 2 weeks after injection. Plasma cytokines showed no systemic acute or chronic inflammation observed.

Stability

Additional data needed

Storage conditions and cold-chain related features

Additional data needed

Therapeutic area(s)

  • Disease agnostic
  • Diabetes
  • HBV
  • TB
  • COVID 19
  • Contraception
  • Multipurpose technology : "Prevention of STIs and unplanned pregnancy"
  • HIV
  • Pain management
  • Oncology
Use case(s)
  • Pre-Exposure Prophylaxis (PrEP)
  • Treatment

Potential associated API(s)

Use of technology

Ease of administration
  • Administered by a community health worker
  • Administered by a nurse
  • To be determined
Frequency of administration

Bi-yearly

User acceptance

To be determined

Targeted user groups

Age Cohort
  • Adults
Genders
  • Male
  • Female
  • Cisgender female
  • Cisgender male
  • Transgender female
  • Transgender male
  • Intersex
  • Gender non-binary
  • All
Pregnant individuals

Yes

Lactating individuals

Yes

Healthy individuals

Unspecified

Comment

To be further investigated

Dolutegravir (DTG)

Class(es)

Not provided

Development stage

Pre-clinical

Clinical trial number(s)

None

Foreseen/approved indication(s)

Not provided

Foreseen user group

Not provided

Foreseen duration between application(s)

Not provided

Applications to Stringent Regulatory Authorities (SRA) / regulatory approvals

None

Class(es)

Not provided

Development stage

Pre-clinical

Clinical trial number(s)

None

Foreseen/approved indication(s)

Not provided

Foreseen user group

Not provided

Foreseen duration between application(s)

Not provided

Applications to Stringent Regulatory Authorities (SRA) / regulatory approvals

None

Rilpivirine (RPV) , Dolutegravir (DTG)

Class(es)

Antiretrovirals

Development stage

Pre-clinical

Clinical trial number(s)

None

Foreseen/approved indication(s)

HIV PrEP/ART

Foreseen user group

PLHIV and people at risk of HIV

Foreseen duration between application(s)

6 months

Applications to Stringent Regulatory Authorities (SRA) / regulatory approvals

None

Class(es)

Not provided

Development stage

Not provided

Clinical trial number(s)

Not provided

Foreseen/approved indication(s)

Not provided

Foreseen user group

Not provided

Foreseen duration between application(s)

Not provided

Applications to Stringent Regulatory Authorities (SRA) / regulatory approvals

Not provided

Publications

Biodegradable polymeric solid implants for ultra-long-acting delivery of single or multiple antiretroviral drugs


Panita Maturavongsadit, Roopali Shrivastava, Craig Sykes, Mackenzie L. Cottrell, Stephanie A. Montgomery, Angela D.M. Kashuba, S. Rahima Benhabbour,


International Journal of Pharmaceutics,

Volume 605, 2021,120844, ISSN 0378-5173,

https://doi.org/10.1016/j.ijpharm.2021.120844.


(https://www.sciencedirect.com/science/article/pii/S0378517321006499)

Lack of adherence is a key barrier to a successful human immunodeficiency virus (HIV) treatment and prevention. We report on an ultra-long-acting (ULA) biodegradable polymeric solid implant (PSI) that can accommodate one or more antiretrovirals (e.g., dolutegravir (DTG) and rilpivirine (RPV)) at translatable human doses (65% wt.) in a single implant. PSIs are fabricated using a three-step process: (a) phase inversion of a drug/polymer solution to form an initial in-situ forming solid implant, (b) micronization of dried drug-loaded solid implants, and (c) compression of the micronized drug-loaded solid powder to generate the PSI. DTG and RPV can be pre-combined in a single PLGA-based solution to make dual-drug PSI; or formulated individually in PLGA-based solutions to generate separate micronized powders and form a bilayer dual-drug PSI. Results showed that in a single or bilayer dual-drug PSI, DTG and RPV exhibited physicochemical properties similar to their pure drug analogues. PSIs were well tolerated in vivo and effectively delivered drug(s) over 180 days with concentrations above 4× PA-IC90 after a single subcutaneous administration. While biodegradable and do not require removal, these PSIs can safely be removed to terminate the treatment if required. The versatility of this technology makes it attractive as an ULA drug delivery platform for HIV and various therapeutic applications.

Keywords: Polymeric solid implants; Long-acting drug delivery; Poly(lactic-co-glycolic acid) (PLGA); Dolutegravir; Rilpivirine; HIV prevention


A new engineering process of biodegradable polymeric solid implants for ultra-long-acting drug delivery. 

Maturavongsadit, P., Paravyan, G., Kovarova, M., Garcia, J. V., & Benhabbour, S. R. (2020).

International journal of pharmaceutics: X3, 100068.

https://doi.org/10.1016/j.ijpx.2020.100068

We present a long-acting (LA) biodegradable polymeric solid implant (PSI) fabricated using a new process combining in-situ phase inversion and compression. This robust process allows fabrication of solid implants that can have different shapes and sizes, accommodate high drug payloads, and provide sustained drug release over several months. Herein the integrase inhibitor dolutegravir (DTG) was used to develop PSIs for HIV prevention. PSIs were fabricated using a three-step process by (a) phase inversion of DTG-loaded polymer solution to form an initial in-situ forming implant in an aqueous solution, (b) micronization of dried DTG-loaded solid implants, and (c) compression of the micronized DTG-loaded solid implants to form the PSI. High drug loading (up to 85 wt%) was achieved in the PSIs. DTG exhibited minimum burst release in the first 24 h (<6%) and sustained release kinetics over 6 months. The release kinetics of DTG can be fine-tuned by varying drug-loading concentration, the ratio of polymer (poly(lactic-co-glycolic acid), PLGA) to solvent (N-methyl-2-pyrrolidone, NMP) and polymer (PLGA) molecular weight in the precursor solution. The physical/chemical properties of DTG were retained post-storage under accelerated storage conditions (40 °C/75% relative humidity) for 6 months. The versatility of this technology makes it an attractive drug delivery platform for HIV prevention applications.


Keywords: Solid implants, In-situ, Phase inversion, Compression, Long-acting drug delivery, Poly(lactic-co-glycolic acid), HIV prevention

Additional documents

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Partnerships

Comment & Information

Our research at the Benhabbour Lab focuses on engineering novel tunable delivery platforms and polymer-based devices that can treat or prevent a disease. Our work combines the elegance of polymer chemistry with the versatility of engineering and formulation development to design and fabricate efficient and translatable delivery systems for a wide range of applications including cancer treatment, HIV prevention, osteoporosis and regenerative medicine.